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Process Automation - PLC Systems Maintenance


Overview

Introduction

This program provides a practical foundation in maintaining, troubleshooting, and optimizing PLC-based automation systems used in industrial operations. Participants explore PLC hardware, logic development, sensors, field devices, I/O systems, communication protocols, and maintenance procedures critical for reliable plant performance. Real-world scenarios and hands-on exercises improve diagnostic and fault-finding capabilities.

Learning Outcomes

By the end of this training course, the participants will be able to:

  • Understand PLC architecture and components.
  • Perform PLC system maintenance and preventive routines.
  • Troubleshoot I/O, communication faults, and logic issues.
  • Interpret ladder logic and error codes.
  • Apply safe work practices in automation environments.


Main Modules

  1. PLC Architecture & Components
  2. PLC Programming Basics (Ladder/Function Block)
  3. Sensors, Actuators & I/O Systems
  4. Communication Networks & Protocols
  5. Troubleshooting & Error Diagnostics
  6. Preventive & Predictive Maintenance for PLC
  7. Automation Safety & Lockout Procedures
  8. Hands-on Case Studies & Simulations

Certification

All participants will be awarded a Program Completion Certificate from TRACEZ upon satisfying the following conditions:

  • 100% attendance and active participation in class and group discussions
  • Submission of all continuous assessments (individual and group exercises)
  • Successful completion of the end-of-course assessment


Mode Of Learning

online, classroom

Course Code

TRME049

Price

Duration

5 Days

Category

Maintenance & Engineering

Language

English

Certification

Yes

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