Process Plant Optimization, Revamping & Debottlenecking

Overview

Introduction

This program focuses on enhancing the performance of existing process plants through systematic optimization, revamping, and debottlenecking techniques. It equips participants with practical tools to identify process constraints, improve throughput, and enhance energy efficiency. The course emphasizes data-driven analysis, engineering judgment, and real-world industry practices. Participants will learn how to evaluate technical and economic feasibility of plant modifications. Real case studies ensure direct applicability to refinery, petrochemical, and gas processing facilities.

Learning Outcomes

By the end of this training course, participants will be able to:

  • Understand the key principles of plant optimization, revamping, and debottlenecking.
  • Identify performance bottlenecks and process inefficiencies.
  • Apply systematic methods for improving plant capacity and reliability.
  • Use process simulation and data analysis for performance evaluation.
  • Assess the technical and financial feasibility of revamping projects.
  • Enhance energy utilization and operational safety in plant modifications.
  • Implement optimization projects while maintaining regulatory compliance.
  • Develop strategies for sustainable process and performance improvement.

Main Modules

  1. Fundamentals of Process Optimization and Debottlenecking
  2. Process Data Analysis and Bottleneck Identification
  3. Process Simulation and Modeling for Performance Improvement
  4. Heat Integration and Energy Recovery Techniques
  5. Equipment Performance and Capacity Assessment
  6. Economic and Technical Evaluation of Revamping Projects
  7. Implementation and Risk Management in Plant Modifications
  8. Performance Monitoring, KPIs, and Continuous Improvement

Certification

All participants will be provided with a program completion certificate from TRACEZ on satisfying the following conditions:

  • 100% attendance in the class and involvement in group discussions
  • Submission of continuous assessment (individual exercise and group exercise)
  • Successful completion of the end of course assessment


Mode Of Learning

online, classroom

Course Code

TOR014

Price

Duration

5 Days

Category

Oil Refining, Chemicals & Petrochemicals

Language

English

Certification

Yes

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