Process Plant Optimization, Revamping & Debottlenecking

Overview

Introduction

This 3-day intensive training program provides participants with practical tools and engineering insights to enhance process plant performance through optimization, revamping, and debottlenecking strategies. The course focuses on identifying process limitations, improving efficiency, and increasing throughput while maintaining safety and reliability. Participants will learn to evaluate system constraints, perform process simulations, and implement modifications that deliver measurable performance improvements. Real-world case studies from refineries and petrochemical plants will illustrate best practices in data analysis, process redesign, and energy integration, equipping participants with the skills to achieve operational excellence and sustainable plant improvements.

Learning Outcomes

By the end of this training course, participants will be able to:

  • Understand the key principles of plant optimization, revamping, and debottlenecking.
  • Identify performance bottlenecks and process inefficiencies.
  • Apply systematic methods for improving plant capacity and reliability.
  • Use process simulation and data analysis for performance evaluation.
  • Assess the technical and financial feasibility of revamping projects.
  • Enhance energy utilization and operational safety in plant modifications.
  • Implement optimization projects while maintaining regulatory compliance.
  • Develop strategies for sustainable process and performance improvement.

Main Modules

  1. Fundamentals of Process Optimization and Debottlenecking
  2. Process Data Analysis and Bottleneck Identification
  3. Process Simulation and Modeling for Performance Improvement
  4. Heat Integration and Energy Recovery Techniques
  5. Equipment Performance and Capacity Assessment
  6. Economic and Technical Evaluation of Revamping Projects
  7. Implementation and Risk Management in Plant Modifications
  8. Performance Monitoring, KPIs, and Continuous Improvement

Certification

All participants will be provided with a program completion certificate from TRACEZ on satisfying the following conditions:

  • 100% attendance in the class and involvement in group discussions
  • Submission of continuous assessment (individual exercise and group exercise)
  • Successful completion of the end of course assessment


Mode Of Learning

online, classroom

Course Code

TRORCP012

Price

Duration

3 Days

Category

Oil Refining, Chemicals & Petrochemicals

Language

English

Certification

Yes

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